Because
of the apparent need for an economical but dependable safety shield,
RAMCO® developed the Econo-Gard® Safety Shield. Great attention
has been paid to its design to ensure that its economic features
have not been achieved at the expense of safety. The
modest price of this shield is possible because its fabrication
utilizes non-labor intensive heat sealing methods.
Econo-Gard®
Safety Shields are available in two thermoplastic materials:
polyethylene
(PE) polyvinyl
chloride (PVC) (white, red and clear)
While
each of the Econo-Gard® Safety Shields has slightly different
characteristics, depending
on the materials from which they are fabricated, both are manufactured
with the same design and feature identical configurations.
The
conditions under which Econo-Gard® Safety Shields may be used
are limited. They are suitable for temperatures up to 140°F
(60°C)
and in the presence of certain chemicals, such as concentrated acids,
only at lower temperatures. However, they have wide applications,
particularly in conditions with ambient temperatures and pressures
of 300 psi (21 bar) or lower.
Similar to Spra-Gard® Shields, Econo-Gard® Safety Shields
also wrap-around. Produced from special thermoplastic materials
according to RAMCO® specifications, these shields are a three-ply
lamination with an inner core of non-woven spun cloth interfaced
between two sheets of either PE or PVC. Consequently, a sprayout
is prevented by six layers. Four layers, consisting of PE or PVC
film, are chemically resistant; the remaining two of non-woven spun
cloth provide tensile and burst strength.
Indicating
pH patches to signal leaks are also incorporated in Econo-Gard®
Safety Shields. Several weep holes behind the patch allow a slight
flow of chemical to the indicator which then undergoes color change,
alerting plant personnel to the presence of a leak.
The
clear PVC Econo-Gard® Safety Shields have the same high quality
characteristics of the Econo-Gard® Safety Shields with the added
benefit of a “See--Thru” feature, permitting easy visual
inspection of pipe joint – flanges, valves and threaded connections.
Because of the “See-Thru” feature of this shield, an
indicating pH patch is not needed.
Subjected to UV testing, Econo-Gard® Safety Shields withstood
approximately 430 hours of testing, and at that time demonstrated
slight blistering.This period is equivalent to approximately eight
to nine years of outdoor exposure in a temperate climate. Consequently,
both PE and PVC Econo-Gard® Safety Shields may be installed
either indoors or outdoors.
Econo-Gard®
Safety Shields are appropriate for installation in chemical processing
industries in which less hazardous chemicals at low temperatures
and pressures are utilized. Food processing and waste water treatment
facilities are typical applications for these shields. Phosphate
mining is a specific application for PE Shields, and seawater desalination
plants are high users of PVC Shields.